Product Line

Automotive Aluminum
Extrusion Profiles

Precision-engineered, high-strength aluminum extrusions for electric vehicle platforms, crash management systems, and lightweight structural components that meet the most demanding automotive standards.

Overview

Driving Automotive Lightweighting Forward

Yogi Extrusions is a trusted partner to automotive OEMs and Tier 1 suppliers, delivering precision aluminum extrusion profiles that meet the industry's stringent demands for strength, safety, and weight reduction. Our profiles are engineered to replace traditional steel components, enabling significant mass savings without compromising crashworthiness.

From EV battery tray structures and crash rails to bumper beams, rocker panels, body-in-white components, and cross members, we provide end-to-end solutions from die design through finished, ready-to-assemble components. Our processes are aligned with IATF 16949 automotive quality standards.

Key Product Categories

EV battery tray frames and cross members
Front and rear crash management rails
Bumper beam systems with energy absorbers
Rocker panels and side sill reinforcements
Body-in-white structural members
Subframe and suspension components

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Key Features

Engineered for Automotive Excellence

Our automotive profiles combine advanced metallurgy with precision extrusion to deliver components that meet the most stringent OEM requirements.

High Strength-to-Weight

Advanced 6000 and 7000 series alloys deliver tensile strengths up to 570 MPa at a fraction of steel's weight, enabling 30-50% mass reduction.

Crash Energy Absorption

Multi-hollow and ribbed cross-sections engineered for controlled, progressive deformation that absorbs maximum crash energy during impact events.

Precision Tolerances

Tight dimensional control with tolerances as low as +/-0.1 mm on critical features, ensuring perfect fit in body-in-white assemblies.

Multi-Hollow Sections

Complex multi-void profiles with internal ribs and chambers that maximize stiffness and torsional rigidity while minimizing material usage.

Weldable

Fully compatible with MIG, TIG, and friction stir welding (FSW) processes, enabling seamless integration into multi-material vehicle architectures.

IATF 16949 Ready

Our quality systems are aligned with IATF 16949 automotive standards, with full PPAP documentation, FMEA, and control plan capabilities.

Technical Specifications

Profile Specifications

Our automotive profiles are available in high-strength alloys with a range of joining and finishing options. Refer to our Alloy Guide for detailed mechanical properties.

Parameter	Specification	Notes
Alloy	6061-T6 6082-T6 7075-T6	Custom tempers and alloys available
Tensile Strength	Up to 570 MPa	Varies by alloy and temper
Wall Thickness	1.2 mm – 8 mm	Min. wall depends on profile complexity
Profile Width	Up to 400 mm	Multi-hollow sections available
Joining Methods	MIG / TIG, FSW, Adhesive	Self-pierce riveting (SPR) compatible
Surface Finish	E-coat, Chromate, Powder coat	See Finish Options for full list

Applications

Critical Automotive Applications

Our profiles are designed for the most safety-critical and structurally demanding applications in modern vehicle platforms.

EV Battery Enclosures

Multi-hollow tray frames, cross members, and side rails that protect battery modules while contributing to vehicle structural stiffness.

Front & Rear Crash Rails

Progressive-crush profiles engineered for controlled axial collapse, absorbing maximum kinetic energy during frontal and rear impact events.

Bumper Beam Systems

High-strength bumper beams with integrated energy absorber crush cans, meeting IIHS, Euro NCAP, and global crash performance standards.

Door Intrusion Beams

Side-impact protection beams that resist lateral intrusion during T-bone collisions, safeguarding vehicle occupants in the cabin zone.

Roof Rails & Cross Bars

Lightweight roof rails and structural cross bars that enhance vehicle torsional rigidity while supporting roof-mounted accessories and loads.

Subframe Components

Precision-extruded subframe members and mounting brackets that support powertrain and suspension systems with reduced weight and enhanced NVH performance.

Automotive AluminumExtrusion Profiles